Automated reuse & recycling technology for PV modules
We develop and deliver equipment for reuse and recycling — and support PV park operators with PV module testing, reuse decisions, and end-of-life (EoL) disposal requests.
Automated reuse & recycling lines for PV modules
Technology to maximize value from used PV modules.
Reuse Line
The world’s first fully automated testing line for PV modules that not only measures electrical performance, but also assesses the condition of the encapsulant and backsheet. The result is a robust test report including lifetime and performance projections - ideal for reuse decisions, quality assurance, and warranty/guarantee claims.
Recycling Line
When PV modules reach end-of-life, maximum value recovery matters. Our fully automated recycling line is designed to recover valuable materials at the highest possible quality — with a high degree of automation and maximum efficiency.
Logistics (SolarBox)
Logistics is a key lever in the process chain — for reuse and recycling alike. SolarBox is the universal solution for collection systems, O&M teams, and recyclers: standardized, robust, and optionally trackable.
Deframing System
The first automated deframing solution for PV modules that processes all module types without retooling. For intact modules, the glass remains unbroken — the prerequisite for high-quality thermal delamination and maximum fraction purity. For broken modules, the system removes glass residue from the frame groove — for significantly purer aluminum in smelting. Available standalone or as a core module of a modular recycling line.
PV Module Testing & Services
PV Module Testing
Benefit from the automated 2nd Cycle testing line: large volumes can be tested cost-efficiently, and module quality can be verified reliably — instead of “hoping it will last 25 years.” You receive a clear test report as a solid basis for investment decisions and safe deployment.
PV Module Disposal
Are you decommissioning a PV plant or planning a repowering project? We provide a free, non-binding quotation for disposal and potential reuse — including a structured assessment of your installed base and the most suitable processing pathways.
Failure Analysis & Repair
Our testing line is ideal for failure analysis and defect documentation — for example, to support warranty/guarantee cases. We also bring hands-on experience in PV module repair: describe the issue and we will evaluate possible repair methods together.
PV Plant Thermography
Hidden defects cost yield — and remain invisible in monitoring. Our drone-based thermography inspection detects hotspots, substring failures, PID, cell cracks, and junction box defects contactlessly and non-destructively in a single flyover. You receive a geo-referenced inspection report with thermal images, site plan, and specific recommendations per module. The difference: 2nd Cycle doesn't just deliver images — we combine thermography with deep expertise in module testing, damage analysis, and recycling — for assessments that consider the entire lifecycle of your plant.
Insights, Knowledge & Onlinetools
Calculate reuse potential
Calculate the gross potential of your dismantled modules in 30 seconds – including residual value, CO₂ savings, and recommendations for action. Based on real project data and current market prices.
PV Recycling Market Outlook
How many PV modules will reach end-of-life in the coming years — and where? Our interactive forecasting tool delivers return flow volumes for 14 countries and regions, based on real deployment data and established failure probability models (Weibull and Normal distribution). Adjust parameters like module lifetime, power, and weight, switch between tonnes, MWp, and module count — and download the data as CSV. Instant access after entering your name, company, and email.
Park Refurbishing Pilot Program
Your PV plant has more potential than your monitoring shows. We are looking for 5 pilot partners whose modules we diagnose free of charge in our high-throughput testing facility — using EL imaging, IV curve analysis, bypass testing, AI analysis, and spectrometry. Each module is individually classified: continue operation, repair, or replace. You receive a complete diagnostic report as a decision basis — whether for warranty claims, targeted revamping, or insurance documentation. 2nd Cycle covers testing, cleaning, and reporting. You only cover dismounting and transport.
References that speak for themselves
around 4.000.000.000 solar modules are currently in use worldwide
ca. 3.000.000 PV-Module werden täglich neu installiert
Return flow of used solar modules
The expansion of solar systems in the past will lead to a massive increase in the return flow of used solar modules in the coming years. A large proportion of the modules are currently being landfilled.
